Thermon HTSX: Self-Regulating Heating Cable, up to 121°C
Thermon HTSX: Self-Regulating Heating Cable, up to 150°C
Stock Code:
SKU: product options
  • A high temperature self-regulating heat tracing cable.
  • Ideal for freeze protection or process temperature maintenance
    where high temperature exposure capability is required
  • HTSX withstands the temperature exposures associated with steam purging.
  • Operating Voltage: 110-120 or 208-277 VAC
  • Maximum operating temperature: 150°C
  • T-rating: T2 | T3
  • Certifications/ Approval:
    Thermon HTSX - specifications

For a detailled quotation, please specify required W/m & quantity in metres, below.

Custom Product Options
Pick your custom options from the list below and click "Add To List".

Construction

Thermon BSX: Self-regulating heating cable, product specifications

  1. Nickel-plated copper bus wires (16 AWG)
  2. Semiconductive heating matrix and fluoropolymer
    dielectric insulation
  3. Tinned copper braid
  4. Fluoropolymer overjacket provides additional protection
    for cable and braid where exposure to chemicals or
    corrosives is expected..

Applications for Thermon HTSX self-regulating heating cable

HTSX self-regulating heating cables are designed specifically for process temperature maintenance or freeze protection where high temperature exposure capability is required.

HTSX withstands the temperature exposures associated with steam purging.

The heat output of HTSX cable varies in response to the surrounding temperature. Variations in the ambient temperature or heat lost through the thermal insulation are compensated for automatically along the entire length of a heat-traced pipe.

HTSX cables are approved for use in ordinary (nonclassified) areas and hazardous (classified) areas.

Certifications/ Approvals

Factory Mutual ResearchFactory Mutual Research
Ordinary Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups B, C and D
Class II, Division 2, Groups F and G
Class III, Divisions 1 and 2
Class I, Zones 1 and 2, AEx e II
Underwriters LaboratoriesUnderwriters Laboratories Inc.
Ordinary Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C and D
Class II, Division 2, Groups F and G
Class III, Divisions 1 and 2
  • Available Watt densities: 9, 18, 27, 37, 48, 64 W/m at 10°C
  • Supply voltages: 110-120 or 208-277 Vac
  • Maximum maintenance temperature: 150°C
  • Maximum exposure temperature
    Intermittent power-on: 215°C
    Intermittent power-off: 250°C
    Continuous power-off: 204°C
  • Minimum installation temperature: -60°C
  • Minimum bend radius
    @ -15°C: 10 mm
    @ -60°C: 32 mm
  • T-rating¹
    3, 6, 9, 12, 15-2 W/m: T3 200°C
    15-1 and 20-1 W/m: T2D 215°C
    20-2 W/m: T2C 230°C
    Based on stabilised design²: T3 to T6

Notes:

¹T-rating per the National Electrical Code and Canadian Electrical Code.
²Thermon heating cables are approved for the listed T-ratings using the stabilized
design method. This enables the cable to operate in hazardous areas without
limiting thermostats. The T-rating may be determined using CompuTrace® Electric
Heat Tracing Design Software or contact Thermon for design assistance.

Power Output Curves

The power outputs shown apply to cable installed on insulated metallic pipe (using the procedures outlined in IEEE Standard 515) at the service voltages stated below. For use on other service voltages, contact us.

Catalog Number
120 Vac Nominal
Catalog Number
240 Vac Nominal
Power Output
at 10°C
w/m
HTSX 3-1HTSX 3-210
HTSX 6-1HTSX 6-220
HTSX 9-1HTSX 9-230
HTSX 12-1HTSX 12-239
HTSX 15-1HTSX 15-249
HTSX 20-1HTSX 20-266
Thermon HTSX Self-regulating heating cable, power output

Circuit Breaker Sizing and Type¹

Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker sizing and earth-fault protection should be based on applicable local codes. For information on design and performance on other voltages, contact us.
Earth-fault protection of equipment should be provided for each branch circuit supplying electric heating equipment.

120 Vac Service Voltage Max. Circuit Length³ vs. Breaker Size (Metres)
Product Type Start-Up Temperature²
°C
20 A 30 A 40 A
HTSX 3-1 10
-18
-29
-40
109
109
109
109
109
109
109
109
109
109
109
109
HTSX 6-1 10
-18
-29
-40
71
71
71
71
77
77
77
77
77
77
77
77
HTSX 9-1 10
-18
-29
-40
52
52
52
50
62
62
62
62
62
62
62
62
HTSX 12-1 10
-18
-29
-40
41
41
41
38
54
54
54
54

54
54
54
54

HTSX 15-1 10
-18
-29
-40
30
29
27
26
48
46
44
41
49
49
49
49
HTSX 20-1 10
-18
-29
-40
26
24
23
21
40
37
35
33
42
42
42
42
240 Vac Service Voltage Max. Circuit Length³ vs. Breaker Size (Metres)
Product Type Start-Up Temperature²
°C
20 A 30 A 40 A
HTSX 3-2 10
-18
-29
-40
217
214
187
162
217
217
217
217
217
217
217
217
HTSX 6-2 10
-18
-29
-40
143
132
120
108
154
154
154
154
154
154
154
154
HTSX 9-2 10
-18
-29
-40
104
95
88
81
125
125
125
125
125
125
125
125
HTSX 12-2 10
-18
-29
-40
82
74
70
65
109
109
109
104

109
109
109
109

HTSX 15-2 10
-18
-29
-40
61
53
51
48
96
84
79
74
96
96
96
96
HTSX 20-2 10
-18
-29
-40
48
42
40
38
75
65
62
59
84
84
84
80

Notes:

¹ For more precise power output values as a function of pipe temperature, refer to CompuTrace®.
² Based on the trip current characteristic of Type QOB or Type QO equipment protection devices. For devices with other trip current characteristics, contact Thermon.
³ The maximum circuit length is for one continuous length of cable, not the sum of segments of cable. Refer to CompuTrace® design software or contact Thermon for current loading of segments.

Thermon
Electric Heat Tracing
Installation Procedures

Thermon PETK:
Power & End Termination Kits
for division classifications - Installation

Electric Heat Tracing: Installation ProceduresThermon PETK: Installation Procedures video

Thermon SCTK:
Splice Connection Termination Kits
Installation Procedures

Thermon Terminator DE-B:
Heat Tracing Termination
Beacon Installation Procedures

Thermon SCTK: Splice Connection Termination Kits - videoTerminator DE-B Beacon Installation Procedures

Thermon Terminator DP:
Heat Tracing Termination Kit
Installation Procedures

Thermon Terminator DS/ DE:
In-Line Splice/ End Termination Kit
Installation Procedure

Thermon Terminator DP: Installtion Procedure, video

Thermon Terminator DS/ DE Installation Procedures

Zone Classification:
Thermon PETK Power & End Termination Kits
Installation video

Zone Classification:
Thermon SCTK Splice Connection Termination Kits
Installation video
Thermon PETK Power Connection & end termination kit - installation videoThermon SCTK (zone classification) - Installation Video
Below is a list of tags that have been applied to this product. Clicking on a tag will display a list of all products with that tag applied.