Thermon HPT: Power-Limiting HeatingCable, up to 210°C
Thermon HPT: Power-Limiting Heating Cable, up to 215°C
Stock Code:
SKU: product options
  • A high temperature constant wattage heat tracing cable.
  • Ideal for freeze protection or process temperature maintenance
  • This cable is used in rugged environments, typically in refineries.
  • Operating Voltage: 110-120 or 208-277 VAC
  • Maximum operating temperature: 215°C
  • T-rating: Stabilized design or thermostat
  • Certifications/ Approval:
    Thermon HPT - specifications

For a detailled quotation, please specify required W/m & quantity in metres, below.

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Construction

Thermon BSX: Self-regulating heating cable, product specifications

  1. Nickel-plated copper bus wires (12 AWG)
  2. Composite metal alloy/ fiber
  3. Heater bus connection (not shown)
  4. Fiberglass braid
  5. Fluoropolymer dielectric insulation
  6. Nickel-plated copper braid
  7. Fluoropolymer overjacket

Applications for Thermon HPT Power-Limiting Heating Cable

High performance HPT power-limiting heating cables are designed specifically for process temperature maintenance
or freeze protection where high maintain temperatures or high temperature exposure is required.

A coiled resistor alloy heating element provides the powerlimiting feature of HPT. This PTC (Positive Temperature Coefficient) characteristic decreases the cable's power output as the heat-traced product temperature increases and allows the cable to be overlapped during installation.

The composite construction of the heating element and fiber substrate, plus an additional fiber cushion layer, provide an exceptionally durable high performance heating cable.

HPT cables are approved for use in ordinary (nonclassified) areas, hazardous (classified) areas, and Zone 1 and 2
classified areas.

Certifications/ Approvals

Factory Mutual ResearchFM Approvals
Ordinary Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups B, C and D
Class II, Division 2, Groups F and G*
Class III, Divisions 1 and 2
Class I, Zones 1 and 2, AEx e II
Underwriters LaboratoriesUnderwriters Laboratories Inc.
Ordinary Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups B, C and D
Class II, Division 2, Groups E, F and G*
Class III, Divisions 1 and 2
  • Available Watt densities: 15, 30, 45, 60 W/m at 10°C
  • Supply voltage¹: 120/ 240 Vac
  • Maximum maintenance temperature:
    HPT  5: 215°C
    HPT 10: 195°C
    HPT 15: 180°C
    HPT 20: 150°C
  • Maximum continuous exposure temperature
    Power-off: 260°C
  • Minimum installation temperature: -60°C
  • Minimum bend radius
    @ -15°C: 10 mm
    @ -60°C: 32 mm
  • T-rating²
    Based on stabilized design³: T2 to T6

Notes:

¹Operating voltages up to 480 Vac may be possible.
²T-rating per internationally recognized testing agency guidelines.
³Thermon heating cables are approved for the listed T-ratings using the stabilized design method. This enables the cable to operate in hazardous areas without limiting devices. The T-rating may be determined using CompuTrace® Electric Heat Tracing Design Software or contact Thermon for design assistance.

Power Output Curves

The power outputs shown apply to cable installed on insulated metallic pipe (using the procedures outlined in IEEE Standard 515) at the service voltages stated below. For use on other service voltages, contact us.

Product Type
120 Vac
Zone
Length
in (cm)
Product Type
240 Vac
Zone
Length
in (cm)
Power Output at 10°C, W/m
HPT5-161HPT5-27616
HPT10-146HPT10-26133
HPT15-146HPT15-26149
HPT20-130HPT20-26166
Thermon HPT, Constant Wattage Heating Cable, power output

Circuit Breaker Sizing and Type¹

Maximum circuit lengths for various circuit breaker amperages are shown below. Breaker sizing should be based on the National Electrical Code, Canadian Electrical Code or any other applicable code. The National Electrical Code and Canadian Electrical Code require ground-fault protection of equipment for each branch circuit supplying electric heating equipment. Check local codes for groundfault protection requirements.

120 Vac Service VoltageMax. Circuit Length vs. Breaker Size (Metres)
Product TypeStart-Up Temperature²
°C
20 A30 A40 A50 A
HPT 5-110
-18
-29
-40
102
102
102
102
136
136
136
136
136
136
136
136
136
136
136
136
HPT 10-110
-18
-29
-40
52
52
52
52
81
81
81
81
96
96
96
96
96
96
96
96
HPT 15-110
-18
-29
-40
35
32
30
29
53
53
53
53
75
75
75
75
78
78
78
78
HPT 20-110
-18
-29
-40
27
26
24
24
41
40
38
37
56
53
52
50

62
62
62
62

240 Vac Service VoltageMax. Circuit Length vs. Breaker Size (Metres)
Product TypeStart-Up Temperature²
°C
20 A30 A40 A50 A
HPT 5-2 10
-18
-29
-40
206
206
206
206

272
272
272
272

272
272

272
272
272
272
272
272
HPT 10-210
-18
-29
-40
104
104
104
104
160
160
160
160
192
192
192
192
192
192
192
192
HPT 15-210
-18
-29
-40
70
70
70
70
108
108
108
108
149
149
149
149
157
157
157
157
HPT 20-210
-18
-29
-40
53
52
50
49
82
78
76
75
113
107
104
101

125
125
125
125

 

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